Precision Engineering for Exceptional Gear Performance
At Nu-Gears Ltd, we are proud to be a trusted name in gear cutting in Birmingham, serving businesses across the West Midlands and beyond. With decades of precision engineering expertise, we specialise in manufacturing high-quality gears tailored to exacting specifications. Whether you require a single prototype or a full production run, our focus is on accuracy, durability and fast turnaround times.
Our Birmingham-based facility allows us to offer local expertise, rapid lead times and exceptional quality control. Every gear is produced with meticulous attention to detail, ensuring reliable performance in demanding industrial environments.
Why Choose us for Gear Cutting in Birmingham
What sets us apart is our combination of technical skill, capacity and local service. Working with a Birmingham gear cutting specialist like Nu-Gears means your components are manufactured nearby, reducing shipping time and enabling closer collaboration throughout the process.
Our team brings years of experience in a wide range of cutting techniques and gear types. Because we manage every stage of the process in-house — from design and manufacturing to heat treatment, finishing and maintenance — we can guarantee consistent quality and precision at every step.
Comprehensive Gear Cutting Capabilities
Our gear cutting services in Birmingham cover a wide spectrum of gear types and processes. We manufacture spur gears, helical gears, bevel gears, worm wheels, internal (ring) gears and gear racks, as well as custom-designed gears for specialised applications.
To deliver these with the highest accuracy, we employ several machining methods. Hobbing is used for efficient production of spur, helical and worm gears. Milling and profiling techniques allow us to create bespoke or complex shapes. Shaping and broaching are ideal for internal or unusual profiles, while precision gear grinding ensures the finest tolerances and smooth finishes.
Each gear is produced to exact specification, including allowances for heat treatment and final fitting.
From Concept to Completion
Nu-Gears offers full-service project completion, not simply gear cutting. If no designs are available, our expertise may build components from scratch or reverse engineer existing ones. Once the design is agreed, the manufacturing process begins, followed by heat treatment and finishing to meet the required hardness and dimensional specifications.
We also provide assembly and installation services to guarantee that your gears perform seamlessly with gearboxes and other mechanical systems. Beyond manufacture, we offer maintenance, refurbishment, and re-cutting services to help you extend the life of your components and save downtime.
Serving Birmingham and Beyond
Our gear cutting expertise supports a wide range of industries throughout Birmingham and the wider UK. We work with businesses in automotive manufacturing, food and beverage processing, plastics and extrusion, quarrying, dairy and packaging, as well as general heavy engineering. Because we operate locally, we can offer more responsive service and shorter lead times than distant suppliers, without compromising on quality.
FAQs about Gear Cutting in Birmingham
Gear cutting is a precise engineering procedure that moulds gear teeth by hobbing, milling, shaping, and grinding. This guarantees that each gear has the appropriate pitch, profile, and tolerance for its purpose.
Choosing a local specialist allows for faster lead times, simpler quality checks, cheaper transportation costs, and the flexibility to collaborate directly with the engineering team throughout the project.
Yes. If you don't have any technical drawings, our staff can precisely measure and copy your gear to manufacture a new, fully working component.
Our precision gear cutting technologies enable incredibly tight tolerances. These vary depending on the material, size, and use of the gear, but we always adhere to the highest conceivable standards.
This is determined by the kind of gear and its volume. Hobbing is good for large amounts of spur and helical gears; while shaping and milling are suitable for unique designs, and grinding is utilised for high-precision finishing.
Yes. In addition to producing new gears, we may repair, re-cut, or refurbish old gears to extend their useful life and return them to specification.
Lead times vary according to the intricacy, quantity, and finishing needs. However, being situated in Birmingham helps us to provide quick, dependable service with minimum delays.
Contact Nu-Gears Ltd for Gear Cutting in Birmingham
If your business requires gear cutting in Birmingham, Nu-Gears Ltd is ready to deliver the precision and reliability you need. We are proud to combine traditional craftsmanship with modern engineering to create components that stand the test of time.
Speak to our team today for a free consultation or a competitive quote.
"*" indicates required fields